IBM Smarter Analytics Predictive Asset Maintenance and Quality for Smart Factory (IBM PMQ Solution)

Forecast service is based on characteristics of the equipment, data of its use and state of environment, and the software solution IBM Predictive Maintenance and Quality (IBM PMQ) provides integration of collected data, analytics and decision management.

IBM Predictive Maintenance and Quality is a software product for the business analysis in the different industries. IBM PMQ simplifies optimization of operation of the equipment, analyzes the prime causes and predicts scenarios of failure occurrence of the equipment, allowing to reduce duration of unplanned idle times and to provide achievement of required figures of merit of products.

It is intended for the enterprises of the capital-intensive industries: metallurgy, power, mining, oil, gas industry, manufacturing enterprises, etc.

Scenarios of use IBM PMQ (Value)

Quality improvement of products

• Identification of anomalies in production and technology processes - to Increase quality, to reduce defects, to reduce cost value
• Comparison of components of the equipment with standards -Reduce diagnostics time
• Carrying out the cause and effect analysis - to Improve quality of client service, to reduce the number of warranty claims

Forecast of faults of the equipment

• Determination of time and the nature of faults on the basis of passport and utilization properties - to Estimate and increase an equipment useful life, to prevent idle times of resources
• Use of information from everyone components and the external environment Increase production indicators - borudovaniye and profitability from its use
• Determination of the factors resulting in faults - to Optimize the schedule of service, replenishment of a warehouse, use of resources

Main features of IBM Predictive Maintenance and Quality:

• Functions of real time - Ability to integrate, administrations and the analysis of indications of sensors and other information of real time together with the available static data.
• Open architecture and data integration - the Connectivity to the different systems and data sources using the interfaces and API which are included in the delivery.
• Big Data, predictive analytics and business intelligence - Sharing of means of predictive modeling and management of solutions, work flows and algorithms of early warning together with any types and amounts of data.
• Integration of processes is Knowledge transfer and recommendations in dresses and execution of dresses in enterprise asset management systems (EAM).
• Cloud computing - the Product can be unrolled in a cloud or on the platform of the user

IBM PMQ has modular architecture, including different program components:

IBM PMQ scopes

• Improvement of investigation, production, production
• Reduction of not scheduled downtimes
• Optimization of repairs of the equipment, cost reduction
• Determination of optimal conditions of operation of the equipment,
• Development of reasonable perspective plans of carrying out major and running repairs of �