The name of the base system (platform): | ABB Ability |
Developers: | ABB Group |
Date of the premiere of the system: | 2020/10/01 |
Technology: | BPM, EAM, MES - Management of productions and repairs |
Main articles:
2020: Presentation of ABB Wet End Control
On October 1, 2020 AVV company announced start of the next generation of a system of advanced management of technology processes (Advanced Process Control, APC) which provides full digital control over transactions in a wet part of paper-making process, optimizing performance and the profit of pulp and paper mills.
Wet End Control – the APC solution on the ABB Ability platform for pulp and paper mills stabilizes process in a wet part of paper-making process and reduces the level of fluctuations due to control, monitoring and optimization of indicators of deduction. The solution is based on multiple parameter model of predictive management for forecasting of future behavior of process in a wet part of production, creating automatic adjustments for level equalization of ash content, decrease in variability of consistence of cooling water and minimization of dosages of chemicals and fillers.
It leads to improvement of utilization properties of the machine due to reduction of breaks of a cloth and its fast recovery and also reduction of time of change of a sort. After that producers of paper can keep track of efficiency from a wet part of process to the final sheet. The solution is available on a subscriber subscription and is provided through ABB Ability Collaborative Operations, giving access to the structured remote monitoring and the expert analysis of quality of management that helps to achieve stable results.
In addition to the influence on performance, the solution Wet End Control helps to minimize costs for raw materials, chemicals and to reduce volumes of paper defects that as a result reduces impact on the environment, leads to decrease in steam consumption and increase in economy of energy.
We know that continuous monitoring of transactions in a wet part of production of paper is crucial for improvement of all process. We developed our solution Wet End Control for satisfaction of the need for monitoring of processes by automatic control of target indicators and implementation of measures for increase in cost efficiency taking into account technological limits. Having implemented this technology, the enterprises will receive benefit thanks to regular analytics of data that will ensure stable functioning of the equipment and successful achievement of long-term goals and also will minimize operator intervention, – Ramesh Satini, the global head of production - the direction of management systems of AVV in TsBP said |
Wet End Control is a part of completely integrated solution on measurement, control and optimization of quality, ABB Ability 800xA working with a management system or third-party alternative (via the OPC interface). The APC platform of AVV company allows to adapt dynamically model to cover all dynamics of process for more exact control, and, at the same time, to provide optimum performance of the equipment according to process parameters for maximizing an economic benefit. This solution is suitable for all factories which look for the solution for measurement, control and optimization of quality allowing to produce the paper corresponding to all technical characteristics with the smallest finance costs.