Lokomotiv құrastyru Zauyty has built a comprehensive automated enterprise management system

2021: Creation of ACS

On November 9, 2021, Oxtron announced that Lokomotiv Kurastyru Zauyty had built a comprehensive automated enterprise management system based on 1C: ERP Enterprise Management 2.0. For management at the top management level, a target monitor has been developed that allows you to quickly monitor the state of affairs. Thanks to the tools developed, even at the planning level, the feasibility of the plan for labor and production resources is analyzed, bottlenecks are identified, management decisions are made. If necessary, the plan is adjusted. The production and assembly time of locomotives in production was reduced by 12%.

Project Objective:

• Fully automate production planning and accounting
• digitalize the development and maintenance of design and technological regulatory reference information;
• reduce production time.

Project Tasks

• Develop strategic and operational planning at the plant
• develop a diagram and schedule of equipment loading;
• develop a mechanism for calculating the cost of production;
• Develop a transparent batch management mechanism;
• build an automated system based on the solution "1C: ERP Enterprise Management 2";
• Integrate with your product for product lifecycle management.

Before the start of the implementation of "1C: ERP Enterprise Management 2" 2.5 and the product lifecycle management system in JSC Lokomotiv құrastyru Zauyty, when planning production, it was difficult to manage batches, monitor the execution and delivery time of parts, organize the rhythm of production.

The integrated automated enterprise management system is based on "1C: ERP Enterprise Management 2."

At the time of exchange with "1C: ERP Enterprise Management 2," the data system automatically creates a complex technological process with a network structure of operations and nested routes. The system generates its own roadmap for each part.

The AWS has been developed to generate cut orders, which allows you to select the optimal cut maps according to the specified parameters for the requirements of the plan.

Thanks to the tools developed, even at the planning level, the enforceability of the labor and production plan is analyzed. Bottlenecks are identified. Appropriate management decisions are made. If necessary, the plan is adjusted.

The implementation of the system has achieved the following results:

• The time for manufacturing and assembling locomotives in production was reduced by 12%, which led to the economic growth of the enterprise with an impact on the future.
• The processes of planning and recording of maintenance and repair of production equipment have been completed, this has saved from unplanned production costs.
• Inventory management has made it possible to achieve economic impact in supporting production processes by reducing associated costs. The ultimate goal is to generate profit, improve operational stability, and enable more accurate planning of future costs.
• A mechanism for calculating and analyzing the cost of production was introduced, which led to economic growth: the profit received by production increased by 13%.
• Oxtron Group has developed and implemented an AWS for the formation of cutting orders, which allows you to select optimal cutting maps according to the specified parameters for the needs of the plan. This has significantly reduced production costs and waste.
• Setting up and linking "1C: ERP Enterprise Management 2" to the product lifecycle management system solved one of the important issues of controlling spare parts balances in production.
• Centralized collection and storage of information on all indicators is set up, which led to an increase in the decision-making speed of the plant management to 37%.
• The system "1C: ERP Enterprise Management 2" made it possible to implement strategic and operational planning at the plant.
• A transparent batch management mechanism has been introduced, which allows you to transfer the finished product to customers without delay and on time.