| Developers: | Ekstensiv-Service |
| Technology: | MES - Manufacturing and Repair Management |
Main article: MES systems - functions and advantages
The Machine Data Digital Manufacturing Control System (DPC) is designed to improve the controllability of production and the efficiency of use of machine tools and production personnel.
System modules
According to the information for August 2022, the DPA monitoring system is used as the base module. Other SCM modules include KPI, tool management and operational planning.
2022: SCM Capabilities
The solution was developed in accordance with the Industry 4.0 concept, taking into account the import substitution policy, which allows:
- receive machine data directly and bypassing software interlocks of manufacturers who have suspended supplies to the Russian Federation;
- schedule equipment loading and perform dispatching based on machine data;
- calculate the efficiency factors of the equipment: loading taking into account the percentage of work under load, nomenclature power consumption, the percentage of getting into the technological norms and classical coefficients, such as the Overall Equipment Efficiency; OEE);
- cutting tool saving due to control of operation modes and tool life.
According to the developers of Extensive-Service, the introduction of the system pays off investments. The cost of a license for one machine for reading machine data and obtaining tool control functionality ranges from 140 to 300 thousand rubles.
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