Volovsky Broiler (IT Outsourcing Projects)

2023: Implementation of MES

In 2023, the press service Constants"" announced the completion of the implementation project MES at the enterprise. " Volovsky broiler The initiator and key customer of the implementation of MES in the deep processing workshop was the financial enterprise service, as a direction that is responsible for assessing the efficiency of production in monetary terms.

The accounting automation project in the deep processing workshop was planned as a pilot and, upon completion, became the starting point in the chain of production accounting automation projects for the enterprises of the entire holding.

MES allowed the following questions to be answered:

• In what amount did the losses occur?
• On what site did they happen?
• Do the losses fit into the regulatory framework?

Output analysis allows you to expand data not only to work centers or to batches, but also to shifts and wizards. In this way, the person making the most mistakes can be easily identified.

At the output, the results of all losses are obtained, which will be needed both for auditors and for internal control. Loss control is presented over time with the ability to correlate standards with deviations. This helps to analyze measures aimed at reducing losses and assess their effectiveness.

When you close a shift, the Shift Master specifies the reason for the deviation from the plan. For example: process losses, equipment failure, etc. This allows you to see the reason for the failure to fulfill the production task (understand what caused certain deviations).

Based on the data obtained, it is possible to build a loss funnel with specific reasons for alterations in any section. Thus, MES opens up opportunities for the enterprise to analyze and make decisions about actions aimed at improving production efficiency.

The implementation of MES made it possible to calculate the cost of finished products with detail to a specific batch and SKU. In the system, you can compare the actual cost price with the target and track its progress depending on the change in recipes and the cost of incoming raw materials.

The forecast raw material cost is calculated based on the specified recipes and the values of the materials used. This allows you to assess the planned profitability of products.

Results:

• Reliable cost and the ability to manage it by identifying the causes of deviations.
• Evaluation of profitability and margin of production in the context of batches and SKU.
• Increase the culture of production accounting due to the transparency of the identification of production operations with specific performers.