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Project

Tornado Modular Systems automated production of herbicides in Stepnogorsk

Customers: Augustus Nan

Chemical industry

Product: PTK Tornado-N (prototype of the National platform of industrial automation, NPPA)

Project date: 2016/07  - 2016/12

On December 30, 2016 the Tornado Modular Systems company announced automation of Augustus Nan LLP in Stepnogorsk to the Akmola region of the Republic of Kazakhstan.

"Augustus Nan" implements the project on production of potassium salt, glyphosate and glifosatosoderzhashchy herbicides in Stepnogorsk (2016)

For automation of technology processes the innovation management system of "Tornado-N" differing in the increased reliability, simplicity and convenience of service along with cost efficiency was implemented. Such systems are applied to crucial objects where special attention is paid to continuity and safety of production.

In the Tornado-N system all important parameters, work-related a production equipment, are traced and transferred to the automated workplace (AW) of operators of production. Operators have an opportunity to watch system operation at all stages of technology process, to quickly solve the arisen problems in the online mode and also to delve deeper into workflows to increase their performance. Special attention is paid to safety of technology process by production of herbicides.

In a system the system of protection and blocking is implemented, all important components are duplicated, there is a possibility of "hot swap" of separate modules without interruption in work that excludes idle times and emergence of emergency situations on production. All process parameters register and used further for the analysis and preparation of reports.

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"It will be almost completely automated production which will allow to produce up to 15 million liters of products a year. Until the end of the year we are going to produce not less than 4 thousand tons (this volume is already contracted) and we hope that actual volumes will grow to 6 thousand tons".

Andrey Skutin, CEO of Augustus Nan LLP company
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"For us it was the interesting challenge. Here we should penetrate in particular a technology production process of herbicides, to consider and even to anticipate needs of the Customer and on the basis of our checked solutions to create an effective, reliable system".

Ilya Sorokin, head of the Kazakhstan representative office Tornado Modular Systems
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