| Customers: All-Russian Research Institute of automatic equipment of N.L. Dukhov (VNIIA) Product: Prism Management system for discrete production Project date: 2017/08 - 2018/01
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VNIIA of N.L. Dukhov (leading enterprise of ROSATOM State Corporation) implemented the automated control system for discrete production (ACSDP) of own development — Prism. On April 27, 2018 reported about it in Tsifra company.
On a withdrawal of VNIIA, system implementation on production increased operating time of CNC machines (numerical control) during which they make something, by 27%.
A system uses domestic development for monitoring of machines and personnel Manager from Digit. Connection of machines to the Manager system showed a real picture on production and revealed "bottlenecks". Due to control of loading of the equipment and increase in discipline of operators a downtime when the equipment is not used, decreased on average for 428 hours a month that makes about 4 additional changes with one machine. Inventory turnover was reduced from 149 days to 109 due to transition to the system of formation of orders by the principles of lean production.
Optimization of power of a production cluster, a clear understanding of a real production load and redistribution of priorities of production showed that at the current capacities it is possible to execute 10% more orders.
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