Lean technologies will help the Kaluga plant to reach a new level

2023

Results of three months of the project "Labor productivity"

November 13, 2023 at the enterprise CJSC ObninskEnergoTech"" summed up the results of three months of the national project "Labor Productivity." The operator of the national project is, Regional Competence Center (RCC) operating on the basis. Business Development Agencies of the Kaluga Region

ObninskEnergoTech CJSC has been operating in the electrical products market for more than 20 years. The company's specialists develop and produce equipment for the power supply of cities and industrial enterprises. The second area is the development and implementation of solutions in the field of technological electric drive - tasks related to lifting and moving cargo.

As a basis for the transformations, the company's leaders took the process of manufacturing the Granit quarry excavator control system. For November 2023, the system is built on the principle of "Transistor converter - engine." Previously, the old Generator-Engine scheme was used. The main feature of Granit is that the system allows the excavator to work steadily and efficiently even on networks with weak, limited capacity. The analysis revealed 17 problems, including losses at. During to transportation the diagnostics, 33 measures were formed to implement the main tools in the reference area in order to reach the planned economic effect of 127 million. rubles

{{quote 'The company will continue to train employees on the basics of lean production, introduce a system for submitting racialized proposals. We will develop a plan for the replication of lean tools to all areas. These measures will increase labor productivity and, accordingly, the volume of products produced, - said RCC expert Sergei Averkin. }}

Start of Process Diagnostics and Planning

At the ObninskEnergoTech enterprise, the events of the national project "Labor Productivity" have started. Employees of the company will introduce a lean approach to workflows together with experts from the Regional Competence Center (RCC). The center is the operator of the national project in the Kaluga region and works on the basis of the Business Development Agency, which announced this on June 21, 2023.

The enterprise passed the stage "Preparation." As of June 2023, employees began "Diagnostics and Planning" of processes.

They will start using thrifty technologies with a pilot flow - the process of manufacturing the Granit pit excavator control system. This system is built on the principle of "Transistor converter - motor." Previously, the old Generator-Engine scheme was used. The main feature of Granit is that the system allows the excavator to work steadily and efficiently even on networks with weak, limited capacity.

To successfully implement the project, we need to immerse ourselves in the process of studying lean technologies one hundred percent. This will make it possible to understand where we do not have time. To deal with all the problems faced in the production process, - Vladimir Sviridetsky, General Director of Obninskenergotech CJSC, determined the main tasks.

Labor Productivity Project Start

ObninskEnergoTech became the 85th participant in the national project "Labor Productivity." In the Kaluga region, the operator of the national project is the Regional Competence Center (RCC), operating on the basis of the Business Development Agency, which announced this on March 31, 2023.

ObninskEnergoTech CJSC operates in the electrical products market. The company's specialists develop and produce equipment for the power supply of cities and industrial enterprises. The second area is the development and implementation of solutions in the field of technological electric drive - tasks related to lifting and moving cargo.

Before entering the national project, we did not use lean production tools. This is the first experience for us. We very much hope that with the help of RCC experts we will reduce labor costs and optimize processes. We want to increase the labor productivity of each employee and enterprise as a whole, - said Andrey Verevkin, leading engineer for adjustment and testing of ObninskEnergoTech CJSC.