Sukhodolsky plant of special heavy mechanical engineering

Project of this sort is unique for Russia as it is focused first of all on heavy mechanical engineering. Investments into subjects to similar appointment in Russia and the Soviet Union were performed last time several decades ago and around the world there are only units of similar new productions.

The plant occupies the space of 20 hectares, the production body - more than 20000 sq.m. Construction of the enterprise demanded a construction of a large number of the accompanying infrastructure facilities as the plant is constructed from scratch.

Design capacity of the enterprise – 40000 tons per year. Production is expected production of stamped products weighing from 600 kg to 20000 kg with dimensions to 3 meters in length and width and up to 3 meters in height from round procurement and hot-rolled plate.

Products of the plant are intended first of all for oil and gas and power industries, mechanical engineering and shipbuilding, also it can be used for needs of defense industry.

The plant is equipped with the hi-tech modern equipment of world leading manufacturers allowing to perform a full stroke of production of products of a difficult configuration. The main technology unit – a unique hydraulic press of dual action by effort of 14000 tons of production of Schuler company (Germany). The mass of a press is 4500 tons, the general height is more than 30 m. Other equipment participating in technology process is also manufactured by the companies - world leaders in the areas (the gas-cutting equipment Messer Cutting Systems GmbH (Germany), the listogibochny equipment Haeusler (Switzerland), Andritz Maerz gas furnaces (Germany), the transport Dango & Dienenthal Maschinenbau GmbH manipulator (Germany), a welding equipment Air Liquide Welding (Italy), machines for machining TosHulin (Czech Republic), etc.).

In connection with the increased requirements to product quality at the plant 100% incoming inspection of steel sheets are carried out. Further all products undergo interoperational control which results remain in electronic archive of the plant. Product quality of the plant is guaranteed by its certification on ISO 9001 (Quality management system).

Production is constructed and will work with observance of the most strict requirements of environmental safety and labor safety that is confirmed by certification of the plant on ISO 14001 (The system of ecological management) and ISO 18001 (The system of management of health protection and security).

At the plant more than 500 modern jobs are created.

The total amount of investments into the project was over 7 billion rubles.

The project is implemented at a financial support of banking consortium led by the European Bank for Reconstruction and Development.