Sabris SAP for Food

The market of food is saturated by producers and products. Growth or simple preserving of positions depend on quality and the price. Both components in tough competitive environment can be supported at the necessary level only at the increased effective management of all processes in firm. Sabris ^{the solution S2AP for Food} is for this purpose intended.

With the solution S2AP for Food you receive more than just end-to-end information system. SAP S/4 HANA For the platform SAP Business All-in-One on which it is founded contains a know-how of the advanced world famous firms and their experience in the relation of management processes. It, besides, "is squared" by our long experience in the field of the food industry and, first of all, productions of meat and also a set of application programs for support of specific processes in the industry developed by us.

DEMAND PLANNING AND STATISTICAL FORECASTS

Pressure upon decrease in warehouse stocks requires exact and flexible demand planning. S2AP for Food covers complete planning process of demand on the basis of up-to-date data and statistical forecasts of future development, includes control of warehouse stocks and availability of raw materials, including cooperation with the supplier. Will allow you to find, thus, effective balance between flexible supply of consumers and need to lower warehouse stocks.

DEVELOPMENT AND DEPLOYMENT OF NEW PRODUCTS

The solution contains tool kit which allow to exercise full control over development process of a new product - from determination of opportunities and requirements, development and testing, up to introduction to production and distributions.

QUALITY MANAGEMENT AND OBSERVATION OF THE MATERIAL FLOW

Thanks to connection to the reader devices RFID and reader devices of barcodes the solution S2AP for Food provides full control over movement of material during all production process (including a batch, concentration, durability, etc.) and also complete traceability of material from the accepted products and up to an end product. The solution at the same time helps to identify specific critical places on which there are costs, and the subsequent measures to minimize such costs. The solution fulfills all requirements for quality assurance and security of food, both in terms of precepts of law, and according to more labor-consuming requirements of large commercial networks.

THE SOLUTION S2AP FOR FOOD INCLUDES THE FOLLOWING PROCESSES:

DATA COLLECTION ON PRODUCTION (MES)

Reference component is a MES system. Serves for detailed tracking and accounting of data on production (development, current status of machines, the fulfilled hours, idle times, etc.). It is completely integrated into the solution S2AP and provides necessary data and for other systems (e.g., management and production planning, the managed warehouses and an expedition or initial data for a piece-work pay).

The solution of a production subsystem is developed so that to minimize labor input of service when preserving capability of providing data for tracking a flow of materials and tracking. Thanks to this approach the solution is highly effective, and unlike other systems does not overload workers on production with need to enter data into a system. Thus, the user-friendly interface for processes of SAP in warehouses is created and at operation using touch terminals.

SERVER OF SCALES

Provides not only connection to all scales on production, but also to other technology devices, such as, hardware classification or roller tracks.

SLAUGHTERHOUSE

One of the main construction stones of the meat-processing industry are the processes concerning accounting of animals in stalls and a face. These processes should conform to legal requirements and execute high requests of operators to the speed, stability and reliability. The solution S2AP for Food automation of lines or RFID for ensuring traceability allows to perform effectively separate steps, including use of modern technologies, such as.

FINISHING WORKSHOP

The input in finishing workshop and an exit from it is noted using reading of a barcode. A system respects the finishing rules presented in specifications. Upon termination of cutting cutting assessment is made. A system uses - finishing regulations and expects materials which came to finishing workshop them and left it and, thus, are considered in the combined procedural order.

ADVANTAGES OF INDUSTRY SOLUTION OF S2AP FOR FOOD:

• Substantial increase of management efficiency and company performance
• Significant improvement of management of the relations between the supplier and consumer
• Complex tools on quality management (HAACCP, BRS, etc.)
• Full integration of a system of the return specifications
• Full integration of data processing on production, logistics, purchase and an expedition (the systems of weighing and a dosage, classification devices, the reader devices RFID and barcodes, etc.)
• The return analyses and tracking of extent of extraction (profitability, etc.) in the relation to all production process
• Planning and forecasts for production and trade
• Sharp decrease in "human factor"

PRODUCTION

In S2AP for Food it is possible to work with different groups of products, soprodukta, by-products and waste. The full support of standard and reverse specifications, work with compoundings and concentration and also tracking of all processes in two measuring units is integrated. It is possible to monitor extent of extraction, expenses and losses on production, in view of each separate cost center.

PACKAGING AND LABELLING

After production of unpacked semi-finished products the production step of packaging which component are operations on cutting, packing and labeling follows. The solution S2AP for Food is prepared for direct and indirect connection with the marking devices.

SALE, EXPEDITION AND TRANSPORTATION

At sale the emphasis on the most effective method of order fulfillment of the client and communication with it is placed. Order fulfillment is performed on the basis of requirements of the customer. The solution includes Call center with opportunities of automatic identification calling, EDI, TXT, etc., is possible further implementation of separate orders or cumulative daily orders, individual lists of materials, basis prices and prices with discounts, etc.

In an expedition question the solution S2AP takes the maximum variability and a possibility of change of configurations of operation points into account. Sending vehicles (printing of shipment documents and control weighing of cars) is performed or irrespective of separate expeditions, or through the central dispatching office. The resource is connected to Plantour.

THE MANAGED WAREHOUSES (WMS)

Expense reduction on warehousing and service and also at the same time as is possible бóльшая efficiency - it is tasks which the managed warehouse helps to execute. Thanks to planning and monitoring of a warehouse the detailed overview of warehouse transactions and productivity of work in a warehouse is at the disposal. Using different maintenance strategies of a warehouse, it is possible to reach optimal load of a warehouse and employees. Use of mobile terminals or connection to automatic warehouses is quite natural. In the food industry we, moreover, work with batches and storage life which are important parameters for fulfillment of requirements of the client on tracking and "shelf live' (storage life).