A technological design of the warehouse has been developed for Abdysh-Ata

2025: Warehouse Process Design Development

On January 16, 2025, AXELOT announced the development of a technological warehouse project for Abdysh-Ata. AXELOT specialists have created a technological project of the warehouse complex, which will optimize business processes and optimize the speed and quality of customer service. Preparation and launch of the warehouse (RC) of the brewing company "Abdysh-Ata" will be carried out taking into account the peculiarities of storage of raw materials and materials for production, as well as finished alcoholic and non-alcoholic products.

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Фото: Axelot

According to the company, in the context of stable business growth and a multiple increase in turnover, Abdysh-Ata faced the need to adapt its warehouse infrastructure to rapidly growing needs. The current organization of storage and handling of goods could soon cease to meet the required level of speed and quality execution of orders, therefore, management decided to develop a concept for the existing warehouse of raw materials and materials and the organization of a new warehouse of finished products, taking into account the target stocks and product flows located in Kant. To do this AXELOT specialists were invited.

The AXELOT project team studied the infrastructure of the Abdysh-Ata warehouse, analyzed incoming and outgoing cargo flows and formed a strategy for optimizing all warehouse processes.

Since raw materials and materials for production, as well as finished products (energy and non-alcoholic beverages, alcoholic beverages) are stored in the same territory, but in different warehouses, during the design process, special attention was paid to calculating the required capacity of storage areas of product categories and comparing the required capacity with the available capacity of each of the existing warehouses. This will ensure the proper conditions for each product type, minimize the cost of moving goods around the territory and optimize the efficiency of the distribution of stocks in warehouses.

AXELOT experts collected statistics data on the turnover, verified the description of the current processes, performed the necessary measurements and compiled detailed diagrams of the flow of goods. The Abdysh-Ata warehouse at the time of the survey is not automated, so the accuracy of most warehouse operations largely depends on the human factor, from the competencies of specialists to ordinary errors. The maximum efficiency of the warehouse can be achieved only if it is automated.

Three concepts of storage and handling of goods in the warehouse were developed, taking into account the required capacity of the zones, the throughput of the warehouse, already purchased loading equipment and the size of the finished product warehouse built. Each option included detailed layouts of rack systems and personnel routes, each with CAPEX and OPEX calculations. The customer received detailed explanations for each proposal, outlined the advantages and disadvantages for himself.

As a result of the project, the Abdysh-Ata company chose the most relevant option at this stage and received:

• Detailed warehousing plan
• topology of the finished product warehouse;
• configuration and dimensions of the areas of acceptance, storage, selection and shipment taking into account the target capacity;
• layout of rack equipment;
• Estimated number of warehouse personnel.

A 2D topology diagram of the warehouse and a description of the warehouse processes for use in the future warehouse management system of the class have also been prepared. WMS The warehouse design developed by AXELOT specialists will provide Abdysh-Ata with optimization of quality and speed of order servicing.