The producer of aviation products Heat exchanger implemented in production the concept "the Industry 4.0"

2019: System implementation Manager

On November 25, 2019 the Tsifra company reported what AO PKO Heat exchanger — the Russian producer of the knowledge-intensive and hi-tech aviation products — made the next step on consolidation of "digital" and real production. At the enterprise the monitoring system of industrial equipment and personnel Manager developed by Tsifra company is implemented.

The monitoring system became a link between basic production processes and already implemented digital instruments of design and production planning. Implementation of Manager — a decisive stage of creation of a digital ecosystem for development and production of life support systems of airplanes and helicopters, within the concept implemented at the enterprise the Industry 4.0.

The "manager" connected to the machine park of PKO "Heat exchanger" collects objective data about operation of machines, defines conditions of equipment and fixes the idle time reasons. Allows to receive the actual loading of each item of equipment, to see efficiency of accomplishment of technology transactions and to optimum distribute replaceable tasks, evenly loading production capacities of the enterprise. Integration with the solution of the company Siemens PLM Software Teamcenter allows the enterprise to provide information support of all stages of product lifecycle up to production and technology equipment. Projects on implementation and data integration of solutions are implemented by the company "NANOSECOND of Labs".

The AIS "Manager" showed real time of unreasonable idle time of machines and designated the specific reasons of it, and the management decisions made on the basis of provided information increased an average share of machine time by 21%. As a result economic effect of implementation of the AIS "Manager" many times over exceeded the amount of investments on acquisition and implementation of the system.