Customers: Kaztsink Ust-Kamenogorsk; Metallurgical industry Contractors: Winnum Product: Winnum MachinesНа базе: Winnum Platform Project date: 2020/10 - 2021/03
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2021: Implementation of monitoring system
The developer of IIoT solutions Winnum announced the completion of the project for the implementation of the machine tool monitoring system at the industrial enterprise Kazzink LLP. The key area of work was the introduction of the Winnum Machines production equipment monitoring system. This became known on April 4, 2021.
The task of the project was to increase the load of equipment with ensuring the required quality and monitoring its technical condition. The implementation of the solution made it possible to fully automate the collection of data from equipment, centralize the storage of control programs and their transfer to equipment. The project also made it possible to additionally adjust the state of equipment for monitoring the operation of machines in manual mode, which is used in the processing of blanks made by casting and forging. All states are created on the basis of equipment signals collected in automated mode.
When working at Kazzinc LLP, we primarily focused on the company's needs related to the peculiarities of the production process in the Kazzinkmash industrial complex - the company produces single and small-scale products, therefore, the main goal is not only to increase the load of equipment, but to ensure product quality by controlling technological modes and reducing the transfer time based on the unification of the cutting tool and tooling. Such analytics are impossible without the use of Big Data tools and the maximum exclusion of the human factor in data collection, "said Alexander Moskovchenko, Development Director of Winnum. |
According to Alexander Anchugin, director of the Kazzinkmash industrial complex, the payback for the implementation of the system was 4 months - during this time it was possible to increase equipment loading by 17% and significantly reduce manual operation time, which made it possible to ensure constant control of technological discipline, which is most important during night shifts, and eliminate violation of cutting modes[1].