Trubodetal completed the next stage of upgrade of a system of accounting of the electric power

2018: Upgrade of a system

On May 30, 2018 the Krug scientific and production firm announced work on upgrade and service maintenance of the automated system of technical electricity metering (ASTEM) of JSC Trubodetal.

These works are carried out within upgrade of production of shtamposvarny parts of pipes for the purpose of ensuring hourly planning and control of the actual consumption of electrical energy with induction units and pressa of workshop.

ASTUE of the Trubodetal plant is implemented based on the Russian KRUG-2000 software and hardware complex (PTK KRUG-2000).

The next upgrade and service maintenance of ASTUE of the plant provided a possibility of complex electricity metering and data of balances both on specific production sites, and on the enterprise in general.

2016: Start of ASTUE

JSC Trubodetal brought the automated system of technical electricity metering (ASTEM) into production operation, created based on the Energokrug measuring computer system. The KRUG company took part in an implementation project.

Selection

The technical solutions proposed by KRUG company are selected based on the tender held by the enterprise. As a decisive factor at the same time optimal price-quality ratio served. The contract included preproject inspection, project works, purchase and supply of equipment, installation of a system, commissioning, participation in trial operation and delivery of ASTUE in commercial operation.

Solution

As a part of ASTUE of 59 counters of the electric power located on electric substations from which power supply of key sections of production, 9 controllers of data collection and the server hardware is performed.

A system is constructed according to the three-level scheme:

• The first level is implemented based on counters of electrical energy of production of NZIF
• The second level is executed based on controllers of data collection DevLink-D500
• The third level is executed based on servers of data collection, applications and an automated workplace
• Time synchronization of ASTUE is made from the server of uniform time TimeVisor.

The structure of a system allows to make its further expansion and upgrade.

Data collection from controllers and record in a DB is performed by the WideTrack and SCADA/HMI DataRate program. Besides, interested persons are given an opportunity of viewing data of a system by means of the DataRate Wev-interface.

Result

As a result of implementation of ASTUE the enterprise had an opportunity of carrying out the analysis of electricity consumption by different production sites on different intervals. On the basis of results of this analysis creation of the actions plan on energy saving, directed to more rational use of electrical energy will become possible.

Development of the project

On September 12, 2016 KRUG company announced connection to a system of accounting of the electric power of one more workshop JSC Trubodetal.

On production of JSC Trubodetal, (2014)

The company contractor performed works on expansion of the automated system of technical electricity metering (ASTEM) of JSC Trubodetal. Development of a system is connected with need of the organization of accounting of consumption of electrical energy by additional workshop of the plant.

In composition of 9 controllers of data collection of the DevLink series and 60 counters of the electric power located on electric substations.

The ASTUE expansion of JSC Trubodetal provided complex electricity metering and the data of balance, both on specific production sites, and on the enterprise.