Became Krastsvetmet the certified system integrator

2019

On May 30, 2019 it became known that one of world leaders in production of precious metals received the status of the certified system integrator of products of Wonderware SI company – the international supplier of software solutions of the class MES (management of production processes).

Pilot implementation of the IT specialists MES system of Krastsvetmet was carried out with involvement of the partner - Ekzeplent companies. Having received necessary competences, since 2016 work on integration of a system was conducted independently and in 2018 completed the implementing solution MES Wonderware in all production divisions of the company.

For Russia it is an unusual situation when the industrial company becomes integrator of the software product. Having secured with support of Wonderware company, having acquired a volume portfolio of software solutions, we are ready to offer the experience to other enterprises interested in industrial automation noted Oleg Davydenko, the head of practice of MES in Krastsvetmeta

Gets full information and methodological support from Wonderware company in the status of the certified Krastsvetmet system integrator - the player of the market of software solutions for production management and the system provider of automation, the engineering and industrial software.

2016

The third project is executed by Ekzeplent company in 2015-2016 and covered raw workshop and a finished goods warehouse (safe). On these sections not only material accounting, but also control of technology was implemented.

Inclusion in the system of raw workshop and warehouse allowed to receive in MES a complete material balance on all affinaging production. In parallel with implementation of the MES solution on this project also implementation of new ERP systems (SAP) and LIMS (LabWare) was conducted. They replaced an information system of own development which functioned within several years. Therefore, integration of the MES solution about ERP and LIMS and, eventually, simultaneous start in commercial operation of all three systems was one of the main objectives.

Coordination of three implementation teams was the main complexity on this project and it was successfully executed by the customer. The MES solution as a core of a production system of accounting and control, organically fitted into an IT landscape of the enterprise.

The MES solution is successfully developed by development team of the customer: the new functionality is added, a system is scaled on jewelry production and production of technical products.

2015

The second project is implemented by Ekzeplent company in 2014-2015 and focused on setting of material accounting within all affinaging production.

In a project deliverable the solution implementing material accounting, formation of balance of precious metals and control of work of personnel was created. A system controls material flows between sections by batches.

In the implemented project tracing of movements of batches of raw materials, semi-finished products and promprodukt of high degree of readiness between sections of affinaging production is provided. Thanks to it masters and chiefs of workshops always have up-to-date information about stay in workshops of batches of material values, both in ligaturny weight, and in the net precious metals which are contained in them. Calculation of the blank contents of precious metals is automatic thanks to integration into the software of the central factory laboratory from where data of laboratory analyses are imported.

For automation of accounting of the moved batches the system of identification of batches based on barcodes was developed and implemented. Thanks to integration with the system of identification of batches and the weight equipment all data on movements of promprodukt between sections get to a MES system automatically. It guarantees their reliability and relevance.

One of the major project deliverables is emergence of the tool for calculation of balance of precious metals on affinaging production by sections and workshops. That data on amount of raw materials, semi-finished products and products of sections and also data on the maintenance in them of precious metals, get to a system automatically the balance is calculated on the basis of reliable data with absolute minimization of a human factor.

2014

The project based on Wonderware MES and Wonderware System Platform is implemented

Contractors: MES of MES Engineering and Klinkmann Klinkmann

Start of Project: February, 2014

The Ekzeplent company entering into the OMEGALLIANCE group completed a series of projects on implementation of a MES system in JSC Krastsvetmet – leading manufacturer of precious metals in Russia.

Projects were kept since 2014 and concerned affinaging production of the company.

The pilot project was implemented on one of sections in 2013-2014. A system transfers data on the executed technology transactions, type of the involved equipment, amount of the spent time in real time and also controls respect for the sequence of transactions, guaranteeing respect for technology by production personnel. The last function allows to reveal deviations in technical process and to quickly undertake measures for their adjustment and also to avoid repetition of similar problems in the future.