| Developers: | SPRUT Technology |
| Last Release Date: | February 2015 |
| Branches: | Mechanical and Instrument Engineering |
| Technology: | CAD |
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2015: SPRUT Technology announced SPRUTCAM for milling machines MACH3
The company "SPRUT Technology" - a Russian developer software for industry - announced in February 2015 the release of a budget version (SAM systems English Computer-aided manufacturing) for preparing control programs for milling machines under the MACH3 control system. The system allows you to program very complex tasks for processing, which would take a person many years to solve.
The reason for the release of a special version was the numerous requests and wishes from small businesses that use inexpensive, so-called "desktop" machines. According to the company, the cost of such equipment today reaches an average of 170 thousand rubles. It is mainly used by workshops for the artistic processing of wood and metals, but also by large instrument-making plants and not only. There are similar foreign versions on the domestic CAD/CAM systems market, but they are distinguished by stingy capabilities. The so-called "cropped" functionality is offered, which is suitable for simple tasks and allows you to use the equipment for half of its capabilities.
The Russian IT company offered licensed software at an affordable price, several times lower than the cost of the equipment itself. The basis for SPRUTCAM MASN3 was a configuration that contains the necessary set of software tools and has been used for many years by small and large enterprises in Russia and other countries of the world. According to representatives of the company "SPRUT Technology," the program allows you to use 100% of the equipment capabilities, since full-fledged 2D, 2,5D and 3D milling and engraving operations are available. As a bonus in index mode, control of the 4th axis is available, if necessary, the technologist can use it to solve his tasks.
Functional filling and a wide range of tools ensure the effective use of the system in the manufacture of dies, molds, molds, prototypes of products, parts of machines and structures, original and serial products, body parts and spare parts, wood products, templates, as well as in engraving inscriptions and images.
For general machine-building type parts processing, the program contains 2.5-coordinate processing strategies. SPRUTCAM provides a wide range of 3-axis machining strategies for machining parts that have curved mass surfaces. The ability to form a trajectory provides the surface with the required purity and quality. At the same time, minimization of labour input is achieved by automatic determination and refinement of residual material.
A feature of 3-axis machining is the possibility of simultaneous movement of the cutting tool along three axes. These operations require 3D models of the parts to be machined. SPRUTCAM MASN3 allows you to directly exchange with projects of all known CAD systems (Compass-3D, SolidWorks, T-Flex, etc.), they said in SPRUT-Technologies.
According to the company, the SPRUTCAM program is used in more than 45 countries around the world. Among domestic users are enterprises of the military-industrial complex, Russian Railways and many other industrial enterprises.
2011: Synchronization within operations
In 2011, at the EMO (exhibition of the machine tool industry (Hannover, Germany), the latest functionality for programming processing at the latest turning and milling centers presented at the exhibition was shown. One of the key features of the new version is processing synchronization. You can now work with multiple turrets at the same time. Synchronization can be either operational or within operations. In practice, synchronization within operations is a unique feature of SPRUTCAM. This method can significantly reduce downtime. SPRUTCAM also provides complete procurement control. The machining result is available immediately after the tool path is created, even without modeling. In simulation mode, the user has the ability to control the full 3D model of the machine and collision control.
2010: Scope of SPRUTCAM. Characteristics. Configurations. Integration
SPRUTCAM is a system for developing control programs for CNC equipment. Product of the Russian company "SPRUT-Technologiya."
SPRUTCAM is the only Russian CAM system, and one of the few among foreign ones, supporting the development of UP for multi-coordinate, electric erosion and turning-milling equipment, taking into account the full kinematic 3D model of all nodes, including.
SPRUTCAM allows you to create 3D diagrams of machines and all its components and perform preliminary virtual processing with kinematics control and 100% reliability, which allows you to clearly program complex multi-coordinate equipment.
As of April 2010, more than 45 circuits of various types of machines are available for free use.
Scope
SPRUTCAM is used in the metal, wood, and processing industries; for electric erosion, milling, turning, turning-milling, laser, plasma and gas processing; in the production of original products, stamps, molds, prototypes of products, machine parts, templates, as well as engraving of inscriptions and images.
The Company has great positive experience in the supply and implementation of our SPRUTCAM solution with various equipment of any complexity (AGIE, MoriSeiki, PolyGim, Deckel, Homag, Hermle, HAAS, Okuma, etc.).
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Characteristics
- Wide range of coordinate processing operations 2, 2.5, 3 and 5
- Operations of electric erosion, turning, milling and turning-milling
- Minimum labor intensity of ECU development
- Optimal Tool Paths
- Compatibility and integration with modern CAD systems (SolidWorks, COMPASS, SolidEdge, Rhinoceros, Autodesk AutoCAD, Alibre Design, Cobalt
- Built-in post-processor generator that allows you to configure for any NC system
- Calculation of trajectory with almost any accuracy
- Automatic inspection of tool mandrel
- Friendly interface
- Extensive library of ready-made post-processors
- Realistic simulation of the processing process
- Easy to use
- Get the result as soon as the system is installed
- Low computer configuration requirements
- Training, service, documentation, support, 'hotline'
- Free upgrade within version
- Fast ROI
- Regardless of your manufacturing type and industry, SPRUTCAM® provides a range of automated features that enable you to quickly and efficiently leverage today's technology for SR development
Configurations
- SPRUTCAM "Cutting"
- • 2 coordinate operations of gas, plasma, laser cutting
- SPRUTCAM "Electroerosia"
- • 2, 4 coordinate electric erosion operations
- SPRUTCAM "Turner"
- • Turning operations
- SPRUTCAM "Machinist"
- • 2 coordinate operations of gas, plasma, laser cutting • 2.5 coordinate milling and engraving operations
- SPRUTCAM "Wagon"
- • 2 coordinate operations of gas, plasma, laser cutting
- • Turning operations
- • 2.5 coordinate milling and engraving operations
- • 2, 4 coordinate electric erosion operations
- SPRUTCAM "Expert"
- • 2 coordinate operations of gas, plasma, laser cutting
- • 2, 4 coordinate electric erosion operations
- • 2.5, 3 milling and engraving operations
- • 5 (3 + 2) coordinate operations
- SPRUTCAM "Master"
- • 2 coordinate operations of gas, plasma, laser cutting
- • Turning operations
- • 2.5, 3 milling and engraving operations
- • 5 (3 + 2) coordinate operations
- • 5 coordinate operations
- • Machining on turning and milling equipment
- SPRUTCAM "Pros"
- • 2 coordinate operations of gas, plasma, laser cutting
- • 2, 4 coordinate electric erosion operations
- • Turning operations
- • 2.5, 3 milling and engraving operations
- • 5 (3 + 2) coordinate operations
- • 5 coordinate operations
- • Machining on turning and milling equipment
Integration
SPRUTCAM implements direct data integration with the following CAD systems:
- AutoCAD
- Alibre Design
- Inventor
- Rhinoceros
- SolidEdge
- SolidWorks - Certified Partner Status' Solution Partner'
- KOMPAS-3D
Post-processors
About 600 debugged post-processors are available for free use in SPRUTCAM. [1]
Users
- SPRUTCAM is distributed and successfully used in more than 45 countries around the world [2]
- Among our users, I would especially like to note
Samsung Hitachi HP Intel Philips, , , , , HITTITE, Chemtura
Video
Video Processing Examples[5]
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